Friction washing machines, designed for friction washer plastic recycling, are very effective for contaminated plastic flakes and films. It can be integrated or retrofitted into your recycling pelletizing and washing lines.
Introduction of Friction Washing Machine
The Friction Cleaner is an advanced piece of equipment designed to clean a wide range of materials using the principle of friction. It has become an essential tool for industries such as plastics recycling, metal processing, and textile manufacturing, significantly improving the efficiency and quality of the cleaning process.
La lavadora por fricción de escamas de botellas de PET se utiliza principalmente para la limpieza y el transporte de escamas de botellas de PET. Las escamas de botella rotas se introducen en la arandela de fricción mediante el cargador de tornillo. El tornillo gira bajo el impulso del motor y las escamas de la botella avanzan y se limpian bajo el empuje de las cuchillas.
How do Friction Washers Work?
La arandela de fricción de alta velocidad consta de un rotor de alta velocidad rodeado por una pantalla extraíble. El rotor de alta velocidad garantiza que el material sea "frotado" y "golpeado" dentro de la criba. Múltiples boquillas rocían agua sobre la pantalla para eliminar continuamente contaminantes y suciedad. Luego, los contaminantes y el agua sucia se descargan a través de la rejilla perforada y se recogen en el fondo.
Las arandelas de fricción de plástico se colocan en un ángulo de 45 grados para maximizar la fricción y eliminar impurezas y contaminantes.
Process of Plastic Bottle Washing Machine
A friction washing machine works on a principle that combines mechanical friction with water rinsing. There are high-speed rotating parts inside the machine, such as propeller blades or friction plates.
Step 1: Friction stripping impurity treatment
When the plastic bottles enter the machine, driven by the rotating parts, strong friction will be generated between the bottles and between the bottles and the friction parts, which can strip off all kinds of impurities attached to the surface of the bottles.
Step 2: Water flow-assisted rinsing and cooling treatment
At the same time, the machine will be injected into the internal water, water flow on the one hand to assist in rinsing off the impurities being rubbed down, on the other hand, also play a cooling effect, to prevent the plastic bottle pieces due to the friction of heat and deformation or melting.
Plastic Friction Washer Structure
- Rotating parts: mostly made of high-strength stainless steel, commonly a spiral paddle or a friction plate with a special pattern.
- Cleaning cylinder: The cylinder is usually made of thick carbon steel or stainless steel, with good wear resistance and corrosion resistance.
- Water supply system: It contains components such as water inlet pipe, spray nozzle, and so on. The water inlet pipe is responsible for introducing clean water into the machine, while the spray nozzle sprays the water at a specific angle and pressure.
Plastic Bottle Recycling Line Solution
By using the Friction washing machine in conjunction with the lavadora de plastico y tanque de lavado caliente, a highly efficient cleaning system can be constructed.
In this system, the Friction washing machine utilizes strong friction to strip the material surface of impurities, the washing tank provides sufficient space for water rinsing, and the hot washing tank uses high temperature to further dissolve stubborn stains.
The three complement each other, can significantly improve the cleaning efficiency and cleanliness, to achieve far more than a single equipment operation of the cleaning effect.
Features of Plastic Friction Washer
- Estructura de caja completamente desmontada, fácil mantenimiento de toda la máquina.
- La pantalla está fabricada en acero inoxidable, con una larga vida útil.
- Estructura de instalación simple y bajo costo de mantenimiento del equipo.
- Lavadora de botellas de plástico con sistema automático de protección contra sobrecargas para garantizar al máximo la seguridad y fiabilidad del equipo.
What can High Speed Friction Washing Machine be used for?
La arandela de fricción de alta velocidad se utiliza generalmente detrás del trituradora de botellas de plastico. Se puede utilizar para lavar escamas de PP, PE, HDPE, PVC y ABS.
En todo tipo de reciclables líneas de limpieza de residuos de plástico, la mayoría de ellos aplicarán arandelas de fricción de plástico. El método de lavado de alta velocidad de la máquina hace que desempeñe un papel importante en la línea de reciclaje de lavado de botellas de plástico.
Successful Installation of High-speed Friction Washers
High-speed Friction Washers are successfully sold to various countries. For example, Mozambique, Indonesia, Congo, and South Sudan.
Currently, the Friction Washers have been successfully installed in Mozambique and are working well to help Mozambique factories recycle PET bottles.
According to the feedback from the Congo factory, the frictional washing machine in Congo is running stably and efficiently, and has received a lot of favorable comments.
Friction Washing Machine Inquiry
Podemos ofrecerle una solución completa para su línea de reciclaje de botellas de plástico:
Desde la investigación y el análisis de materias primas hasta la investigación del sitio de aplicación, el diseño del programa técnico y el diseño general de ingeniería, desde la producción de equipos hasta la instalación y puesta en servicio de toda la línea, le brindamos un servicio integral, para que pueda estar seguro de llevar a cabo su propio trabajo. negocio.
FAQs of Friction Washing Machine
How to solve the problem of poor cleaning effect?
①Regularly inspect and replace worn friction components;
②Clean the nozzles and adjust the water inflow.
③Extend the cleaning time according to the degree of dirt.
④Feed the flakes according to the specified processing capacity.
What are the reasons for drainage and filtration system failures?
①Drainage pipe blockage;
②Drainage pump failure.
What are the reasons for abnormal equipment operation?
①Unstable equipment installation;
②Loosening or deformation of rotating components;