Plastic Foam Pelletizing Line | EPE Styrofoam Pelletizing Machine

泡沫塑料造粒线是专为泡沫塑料回收造粒而设计的解决方案。近年来,泡沫在包装行业得到广泛应用,但其体积较大,运输困难。这导致了快速...

塑料泡沫颗粒线
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泡沫塑料造粒线是专为泡沫塑料回收造粒而设计的解决方案。近年来,泡沫在包装行业得到广泛应用,但其体积较大,运输困难。这带动了泡沫回收和再利用机械设备的快速发展。随着新技术的不断采用,发泡聚苯乙烯回收机的设备技术和生产效率普遍得到快速提高。

Introduction of Plastic Foam Pelletizing Line

The plastic foam pelletizing line efficiently recycles waste foam via compacting, crushing, heating, melting, extrusion, and pelletizing, which features high output, low energy consumption, stable operation, suitable for polystyrene, etc., turning scraps into reusable pellets to boost resource utilization and environmental protection.

Expanded polystyrene pelletizing machine for plastic foam recycling is an integrated industrial system designed to recycle waste plastic foam into reusable plastic pellets. This process transforms low-value, bulky foam waste into high-quality raw materials for new plastic production. The line typically combines mechanical crushing, thermal melting, and pelletizing technologies to achieve efficient material recycling, addressing both environmental pollution and resource scarcity challenges.

eps granulator
eps granulator

Raw Materials and Finished Products of Plastic Foam Pelletizing Line

泡沫塑料造粒线可以利用回收的废泡沫生产塑料颗粒。

发泡聚乙烯

发泡聚乙烯是一种由聚乙烯聚合物制成的结构泡沫。它是通过加热和压缩聚乙烯聚合物以形成气泡而制成的,使其重量轻、柔韧,并具有隔音和隔热性能。它主要用于包装、建筑和家庭应用。

发泡聚苯乙烯

EPS(即发泡聚苯乙烯)是一种轻质、刚性的热电偶材料,由聚苯乙烯小颗粒制成。 EPS 因其成本低、多功能性和良好的绝缘性能而常用于绝缘、包装和保护性缓冲应用。

为了制造 EPS,聚苯乙烯小颗粒与丙烷等充气机混合,然后加热并模制成大块。充气机在颗粒内部形成小气泡,使它们膨胀并形成有机体。根据所需的应用,可以控制膨胀过程以生产具有不同密度和物理特性的 EPS。

If you are not very sure about whether the existing materials you have can be pelletized in the EPE EPS foam granulating line, feel free to leave a message on our website. We will contact you in time.

Process Flow of Plastic Foam Pelletizing Line

破碎——结块——拉丝——冷却——造粒

The plastic foam pelletizing line is 100% available for recycled foam. EPS EPE foam is compressed and then pelletized, making it the most widely recycled processing method. The foam is compressed or thermally melted by a professional foam compressor, which results in a compressed block. The shredded foam compressed blocks can be used for pelletizing to produce high-quality EPS EPE pellets. It can be applied to the production of new foam products. Now, with the growing popularity of carbon emission reduction, recycling has become the primary method for regenerating EPS.

There are some differences between EPE and EPS pelletizing in the EPE EPS foam granulating line. EPE foam is soft and the granulator to process this kind of foam usually contains an automatic feeding device. Also, the EPE foam doesn’t need a crusher for pre-processing, so it can be directly into the granulator.

EPS foam is usually large size, which means EPS foam needs to be shredded by a crusher and compacted. As a result, this kind of foam can enter the granulator for processing.

Working Video of EPS Foam Recycling and Pelletizing

the video of a plastic foam pelletizing line

Applications of Recycled Plastic Pellets

EPE EPS材料因其质轻、弹性、防潮、防震、耐腐蚀等特性,被广泛应用于以下领域。

  • Packaging: It is often used for packaging electronic products, food, cosmetics, industrial, and other items to protect them from damage during transportation.
  • 建筑:发泡聚乙烯常用于建筑,如用于墙体隔断、隔音、隔热、防护等。
  • Furniture: It is commonly used in the manufacture of furniture such as sofas, seats, mattresses, pillows, etc., to provide comfort and good support.
  • Sports equipment: It is often used for the dry manufacturing of sports equipment such as diving boards, protective gear, etc.
  • Electronics: It is often used to dry-manufacture electronic products, such as cell phone cases, computer bags, photographic equipment, etc.

Main machines of Plastic Foam Granulator Line

泡沫破碎机

塑料泡沫破碎机

塑料泡沫破碎机用于将大块回收泡沫破碎成易于熔化和造粒的小块。

泡沫的材料不同,如果选择泡沫熔化机,高温下会释放出一些刺激性气体。一些客户对此有所抵触,因此在选择时也需要注意。就压缩比来说,完全熔化的热熔机效果更好。

泡沫的材料不同,如果选择泡沫熔化机,高温下会释放出一些刺激性气体。一些客户对此有所抵触,因此在选择时也需要注意。就压缩比来说,完全熔化的热熔机效果更好。

Due to the low density and large volume of the foam, it needs to be compressed by the foam compactor machine after crushing to improve the material transportation efficiency.

塑料发泡挤出机

塑料发泡挤出机

塑料泡沫挤出机用于将破碎的小块塑料泡沫熔化并挤出成长条。

Cooling tank

Cooling tank

冷却槽用于对高温塑料条进行冷却,使之硬化,便于切割。

塑料颗粒切割机

塑料颗粒切割机

塑料颗粒切割机用于将冷却硬化的塑料长条切割成尺寸均匀的塑料颗粒。

The concrete configuration of the EPS foam granulating line can be adjusted according to the personalized requirements of the customers. Feel free to contact us and we will tailor perfect recycling solutions for you.

Features of Plastic Foam Pelletizing Line

The expanded polystyrene recycling machine is used for recycling and granulating EPE and EPS foam. It is especially suitable for material sorting and turning waste into treasure.

  1. Plastic foam pelletizing line adopts the latest technology, the appearance with a protective cover that is generous and beautiful, and easy to use
  2. Plastic foam granulator line can realize automatic, continuous production
  3. Expanded polystyrene recycling machine covers an small area, has low power consumption, high-quality of finished products, and a wide range of applications
  4. The plastic foam pelletizing line can realize the integration of foam crushing and automatic feeding, and pelletizing, which is convenient to operate.

EPE EPS Foam Granulating Line Export Case

In 2025, a forward-thinking Mexican plastic recycling firm opted for Shuliy’s SL – 180 EPE Styrofoam Pelletizing Machine. Facing the challenge of handling substantial EPE sheets and foam packaging waste, the client needed an efficient solution to convert this bulky material into valuable pellets. The SL – 180 line, with its 250 kg/h output capacity, robust build, and user-friendly design, proved ideal.

The exported SL – 180 EPE Pelletizing Line with a production rate of 250 kg/h helps the Mexican client boost recycling efficiency, reduce landfill waste, and create a new revenue stream by selling high-quality pellets.

FAQs of Plastic Recycling Machine

What is the typical production capacity of EPE EPS Foam Granulating Line?

Small lines: 50-100 kg/h; medium lines: 100-300 kg/h; large lines: 500-1000 kg/h, depending on equipment and raw materials.
If you would like more detailed information, please feel free to contact us.

Can wet foam be pelletized directly in the plastic foam pelletizing line?

No. Moisture causes bubbles in the melt and cracked pellets; it must be dried via hot air or centrifugal dehydration.

Why do pellets discolor?

In plastic foam pelletizing line, possible causes may be extrusion temperature too high (plastic degradation), raw material contamination, or clogged filters. Check temperature control and clean impurities.