Foam Compactor Machine | Cold Press Machine for EPS Styrofoam

La machine compacteuse de mousse est une machine de compression de mousse qui peut réduire le volume de la mousse de manière exponentielle. Cet article se concentre sur le principe, les caractéristiques et les paramètres de la compacteuse de polystyrène expansé....
Machine compacteuse de mousse
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A foam compactor machine is a compression machine for foam that combines a shredder and a compressor into one. The foam packaging machine can reduce the volume of foam exponentially, increase the density, and facilitate the recycling of foam.

Introduction of the Foam Compactor Machine

La mousse EPS EPE est comprimée par la compacteuse de recyclage de polystyrène expansé, et la densité augmente pour devenir des blocs carrés. L'espace au sol est considérablement réduit, ce qui permet de diminuer efficacement les coûts de transport et de stockage.

EPS styrofoam recycling compactor is the necessary equipment for the la ligne de granulation de mousse plastique.

The cold briquette press machine is an environmental protection equipment that generates pressure according to the spiral rotation, squeezes the foam, and cold presses it for compression processing.

The styrofoam compactor can effectively solve the problem of EPS and EPE foam, which is difficult to recycle and inconvenient to transport. The Shuliy foam packaging machine’s compression ratio is high. The EPS styrofoam recycling compactor is cold pressed, no other chemical products are added, and no odor is produced.

Principle of the Styrofoam Compactor

A styrofoam compactor, also known as a foam densifier or EPS recycling machine, typically operates in two stages. First, loose foam is fed into the hopper and shredded into smaller particles. Then, through either cold or heat-assisted compression, the machine compacts the material into dense bricks or logs.

Cold press hydraulic baler use a screw mechanism to push foam through a compression chamber, while styrofoam densifier use heating elements to melt and extrude EPS into lumps. Both designs are intended to reduce foam waste volume while producing recyclable output for downstream use or resale.

How does a Foam Packing Machine Work?

Lors de l'utilisation, l'opérateur n'a qu'à placer la mousse dans la trémie, passer par le mécanisme de déchiquetage et de broyage pour broyer la mousse en compression spirale. Après le mécanisme en spirale, la mousse devient un bloc de mousse carré comprimé. Cela permet de réduire de manière exponentielle le volume de mousse, d'augmenter la densité et de faciliter le recyclage de la mousse. Compacteuse de polystyrène expansé Blocs de mousse comprimée

Feeding:

The process begins with feeding the loose EPS foam into the large hopper. The wide feed opening allows for direct loading of large foam boxes, sheets, or blocks without pre-cutting.

Breaking:

Inside the hopper or feed chamber, rotating blades or screw shafts break the foam into smaller pieces.

Compression:

The broken foam pieces are then pushed into the compression chamber. Using mechanical or hydraulic force, the material is compacted into high-density blocks.

Formating:

Once compressed, the foam is extruded from the output end in the form of rectangular blocks or logs. These blocks are uniform in size, easy to stack, store, or transport.

The compressed foam blocks can be collected manually or via conveyor and stored on pallets. These blocks can later be sold as recycled materials or sent to pelletizing lines for further granulation.

Parameters of Hydraulic Cold Press

YSJ-350YSJ-400Puissance11 kW
15 kWTaux de compressionTaux de compressionTaille d'entrée
600*800*1400 mm40:01:0040:01:0040:01:00
800*900*1400 mm800*1000*1600 mmTaille de sortie280*280 mm
350*350 mm400*400 mmCapacité400-600 kg/h
600-800 kg/h800-1000 kg/hParamètres des différents modèles de compacteuse de mousse EPSSécurité et respect de l'environnement : La machine compacteuse de mousse est conçue pour être respectueuse de l'environnement, de haute qualité et à faible consommation d'énergie. Les briquettes ne sont pas chauffées, non toxiques et inoffensives, ce qui permet d'économiser de l'énergie.
Parameters of different models of EPS styrofoam compactor machine

Two types of Cold-press Styrofoam Compactors for Sale

Horizontal foam compactor

Horizontal Cold Press Machine

The horizontal cold press machine features a side-feeding structure where materials are loaded and compressed along a horizontal axis.

Vertical Cold press machine

Vertical EPS foam compactors

The vertical styrofoam compactor machine operates on a top-down compression axis. Material is loaded from the top and compressed downward, making it space-saving.

Caractéristiques de la compacteuse de recyclage de polystyrène expansé

  • Safety and environmental protection: The styrofoam compactor machine is designed for environmental protection, high quality, and low energy consumption. The briquettes are not heated, non-toxic, and harmless, saving energy.
  • Les machines d'emballage de mousse Shuliy peuvent être utilisées pour des boîtes de restauration rapide, des boîtes en mousse, des plaques en mousse, des bâtonnets de coton perlé et d'autres mousses EPS EPE.
  • Durable: Shuliy’s styrofoam recycling compactor has a long and durable service life.
Équipement d'emballage en mousse
Compacteuse de mousse EPS

Materials handled by Foam packing machine

Shuliy foam packaging machines can be used for fast food boxes, foam boxes, foam boards, pearl cotton sticks, and other EPS and EPE foam.

Notes on Styrofoam Compactor

  1. When using a styrofoam compactor machine, pay attention to the buttons on the machine. Especially the “up”, “down”, and “emergency switch”, which are used in case of emergency.
  2. Proper operation of the foam press also includes routine maintenance and timely cleaning. It is important to ensure that the upper and lower plates are clean and flat to avoid damage to the product during pressing.
  3. Chaque fois que vous utilisez la presse à froid en mousse pour la pression, vous devez préparer à l'avance toutes sortes de matériaux auxiliaires pour éviter les suspensions causées par le manque de matériaux dans le traitement.

Export of Cold Press Foam Compressors to Malaysia

A Malaysian client installed our cold-press foam compactor, who is dealing with EPS foam waste from furniture and electronics packaging. With a wide feed inlet and efficient screw compression, the machine reduced foam volume by around 85%. The compacted blocks are now recycled locally, significantly reducing transport and storage costs.

FAQs of Cold Press Baling Press

What is the difference between a cold press and a hot melt machine?

Cold presses do not heat and maintain the nature of the raw material; hot melt machines plasticize by melting at high temperatures.

Can I adjust the density of the compressed foam blocks?

Yes, by adjusting compression ratio and screw speed.

What kind of power supply does it require?

Most models require 3-phase industrial power (e.g., 415V, 50Hz), depending on the model.