How to Save Power in Plastic Film Recycling Machines?

The issue of energy saving in the production process of plastic film recycling machines is increasingly emphasized by manufacturers. In the operation of a PE granulating machine, we can start from the screw design, the overall configuration of the plastic...

plastic film recycling machine
Rate this post

The issue of energy saving in the production process of plastic film recycling machines is increasingly emphasized by manufacturers. In the operation of a PE granulating machine, we can start from the screw design, the overall configuration of the plastic granules making machine, and non-stop production to save electricity.

Plastic film recycling machine screw design

As the core component of the plastic film recycling machine, the design of the screw has a significant impact on energy consumption. Firstly, reasonably optimize the screw geometry of the PE granulating machine, such as pitch, and screw depth, in order to enhance the melting efficiency of the plastic and reduce energy loss. Secondly, select the high thermal conductivity of the plastic granules making machine screw material, accelerate heat conduction, and reduce heating time, thereby reducing energy consumption. In addition, segmented or frequency conversion heating is used. The heating method can be adjusted according to the production needs to avoid unnecessary energy waste.

pp pelletizer
plastic film recycling machine

Configuration of PE granulating machine

There are a range of measures available to optimize the control of energy consumption in the overall configuration of plastic film recycling machines. First, select a PE granulating machine motor that is suitable for the capacity, introduce inverter technology, and reduce unnecessary energy consumption by adjusting the motor speed. Secondly, optimize the cooling system of the plastic granules making machine. Ensure rapid cooling of the molten material, reduce cooling time, and lower energy consumption. At the same time, consider introducing waste heat recovery technology to convert waste heat into energy and further improve energy utilization efficiency.

waste plastic extruder
PE granulating machine

Make plastic film recycling machine 24 hours continuous production

Adopting a continuous production strategy helps to reduce the waste of energy consumption in the process of starting and stopping the plastic film recycling machine. First of all, reasonably formulate the production plan for the PE granulating machine. Try to avoid frequent start and stop operations to achieve stable and continuous operation of the plastic film recycling machine. In addition, an automated control system can be introduced. Adjust the state of the PE granulating machine in real time according to the production demand to minimize energy consumption.

plastic recycling granulator machine
plastic granules making machine